Mechanical Design Engineer | Automotive Product Development

Experience

6 to 8 Years

Educational Qualification

• B.E. / B.Tech. / M.Tech. in Mechanical Engineering

Required Tools & Software

Design Tools

• CATIA V5
• PTC Windchill
• Creo Viewer / Image Nation Viewer

Productivity Tools

• MS Excel, PowerPoint, Word
• Office 365 Applications (Outlook, Teams, Planner, SharePoint)

Key Skills & Competencies

• Strong hands-on expertise in CATIA V5 including Part Design, Surface Modeling, Assembly Design, Drafting, Structural Analysis, and Kinematic Simulations.
• Strong understanding of GD&T, drawing interpretation, and engineering drawing standards.
• Knowledge of manufacturing and assembly processes for sheet metal, castings, forgings, machined components, blow molding, and injection-molded parts.
• Experience in Product Development Lifecycle (PDLC) and Product Lifecycle Management (PLM).
• Proficiency in benchmarking, teardown analysis, and reverse engineering methodologies.
• Experience in 1D tolerance stack-up analysis and dimensional variation studies.
• Strong analytical, problem-solving, and decision-making skills.
• Ability to manage multiple projects while maintaining quality and schedule commitments.
• Working knowledge of automotive regulations, industry standards, and customer requirements.

Roles & Responsibilities

• Design and develop automotive components, including sheet metal, plastic, casting, and machined parts, using CATIA V5.
• Create and modify 3D models, assemblies, and detailed manufacturing drawings in compliance with engineering standards.
• Design and develop jigs, fixtures, test devices, and tooling assemblies to support product validation and manufacturing processes.
• Manage engineering changes throughout the product lifecycle, including updates to 3D models, drawings, and related documentation.
• Perform reverse engineering activities, converting STL scan data into surface and solid models for product development and benchmarking.
• Support Value Analysis & Value Engineering (VAVE) initiatives, teardown studies, competitor benchmarking, and cost optimization projects.
• Conduct 1D tolerance stack-up analysis to evaluate dimensional variation and assembly feasibility.
• Manage product data, engineering documentation, and change management processes through PLM systems such as Windchill.
• Develop engineering concepts based on customer requirements and translate them into feasible design solutions.
• Collaborate with cross-functional teams including manufacturing, testing, quality, procurement, and suppliers to ensure timely product development.
• Ensure designs meet performance, quality, manufacturability, regulatory, and customer requirements.
• Support prototype development, testing, validation, and production launch activities.